9.2. Body and cabin of cars of family UAZ-3741

On cars are established all-metal, carriage type, the closed bodies having on a roof the hatch for removal of the engine.
The body of the ambulance UAZ-3962 is equipped with folding seats, arms and belts for fastening of a stretcher, hand-rail in apertures of doors and on a roof, folding footboards of a door of a back and curtains of windows of sidewalls, a door and partitions.
The body of the bus UAZ-2206 is equipped with soft seats from which back triple – developing.
The van body UAZ – 3741 is equipped with wooden flooring.
The passenger interior of the car UAZ-3909 is equipped with a folding easily removable table, triple and two single soft seats.
Cabin of cars UAZ-3303, UAZ-33036 and UAZ-39095 all-metal, with two side doors.
The passenger interior of the car UAZ-39094 is equipped with a triple soft seat.

Fig. 8.18. Scheme of heating and obduv of glass of a wind window of cars of family UAZ-31512: 1 – air inlet hatch cover;
2 – branch pipe of an obduv of wind glass; 3,4 – tubes of a supply and removal of liquid; 5 – radiator; 6 – hoses; 7 – gate; 8 – rychazhok; 9 – heater box cover; 10 – fan; 11 – handle of management of an air duct cover


All bodies and cabins are equipped with the heater included in the engine cooling system parallel to the main radiator. Since 1996 the heater of more high efficiency is established. Its design is similar to a heater of cars of family UAZ-31512 (see fig. 8.18).

Fig. 8.19. Additional heater of cars UAZ-3962, UAZ-2206, UAZ-3909: 1, 4 – laying of a casing of an air inlet; 2 – screw; 3 – air inlet casing; 5 – laying of the case of the fan; 6 – fan case; 7 – screw; 8 – fan rotor; 9 – laying of a disk; 10 – disk; 11 – bolt; 12 – laying of the electric motor; 13 – electric motor;
14 – switch; 15 – bunch of wires;
16 – heater radiator casing cover;
17 – laying of a cover; 18 – heater radiator; 19 – heater radiator casing; 20 – union;
21 – hoses; 22, 23 – connecting tubes;
24 – sealant; 25 – forelock; 26 – collar;
27 – laying of tubes of a radiator; 28 – laying of a radiator; 29 – the frame is facing; 30 – screw; 31 – basis plug; 32 – bolt; 33 – laying of the case


The sanitary interior of the car UAZ-3962 and passenger interiors of cars UAZ-2206, UAZ-3909 are warmed by means of an additional heater (fig. 8.19) at which the switch 14 of the electric motor of the fan of a heater is installed in the driver's cabin on a partition on the right side.

Fig. 8.20. Screen wiper: 1 – brushes;
2 – left lever of a brush;
3 – right lever of a brush; 4 – right draft; 5 – left draft; 6 – bolt of fastening of the lever; 7 – special nut; 8 – special washer; 9, 10 – laying; 11 – switch handle; 12 – switch; 13 – electric motor


Bodies and cabins are equipped with electric screen wipers with two brushes (fig. 8.20).

Fig. 8.21. Washer: 1 – the pump case with the electric motor in collecting; 2 – wire of "weight"; 3 – wire "+"; 4 – tank; 5 – the combined switch; 6 – cover; 7, 9 – hoses;
8 – tee; 10 – jets


For acceleration of purification of glass of a wind window of dirt on all cars the washer (fig. 8.21) is established.

Fig. 8.22. Fastening of a body to a frame: 1, 5 – bolts of fastening of a body and a cabin to a frame; 2 – laying; 3 – plate; 4 – nut; 6 – cap; 7 – screw self-lot


Fig. 8.23. Fastening of a cabin to a frame: and – cars UAZ-3303, UAZ-33036, UAZ-39095; – the car UAZ-39094; 1, 5 – bolts of fastening of a body and a cabin to a frame; 2 – laying; 3 – plate;
4 – nut


Cabin of cars UAZ-3741, UAZ-3962, UAZ-2206, UAZ-3909 to a frame fasten in ten points (fig. 8.22), a cabin of cars UAZ-3303, UAZ-33036, UAZ-39095 – in four points (fig. 8.23, a), a cabin of the car UAZ-39094 – in six points (fig. 8.23, b).

Maintenance
Check fastening of mechanisms and details of fittings of a body and grease them according to indications of the table of greasing.

Doors
For ensuring reliable work of a door you watch uniformity of a gap between a door and a doorway, size of gearing of language of the lock for a latch (for cars of family UAZ-3741) which has to be (8±2) mm, the correct installation of the directing thorn concerning a nest in a body rack. You make adjustment of gaps on a contour of a doorway movement of a door in an aperture, having weakened an inhaling of bolts of fastening of loops on a body. After adjustment tighten bolts again.
You make adjustment of gearing of language of the lock for a latch on cars of family UAZ-3741 linings between a latch and a body.
You make adjustment of the correct provision of the directing thorn after adjustment of a uniform gap on door perimeter the next way: open a door and weaken fastening of the directing thorn so that it did not fall under a body weight, then close a door – at the same time the thorn has to reach the correct position concerning a nest down: again open a door and shift a thorn from a sealant in a body – enshrine a thorn in this provision and check by means of chalk its contact with a nest in a rack.
You make adjustment of the brake mechanism of rotary glasses an inhaling or weakening of a spring by means of a nut on a glass frame axis.

Screen wiper and smyvatel of glass of a wind window
Periodically grease screen wiper drive hinges with liquid lubricant. Do not allow work of brushes on dry glass in order to avoid damage of glass, rubber of brushes and an overheat of the electric motor.
Periodically wipe glass of a wind window and rubber of brushes of a screen wiper of 10-15% with soda solution for removal from glass of the film which is formed from friction of rubber about glass. Do not allow hit of gasoline or oil on rubber of brushes.
At a washer jet contamination, sort it and blow details compressed air.
Regulate the direction of a stream of water, changing the provision of a jet by means of the screw fixing a jet. In case of installation of plastic jets regulate the direction of a stream of water changing the provision of balls of a jet by means of the needle inserted into the canal (the giving opening) of balls.
In order to avoid failure of the pump of a washer you watch liquid level in a tank, without allowing its decrease lower than 20 mm over the bottom plane.
You do not hold a washer included in more than 10 pages.

Fastening of bodies and cabins
You watch a condition of rubber pillows and bolts of fastening of a body. Check an inhaling of nuts and in due time tighten the weakened fastenings. At destruction of pillows and bolts replace them new.

Ventilation and heating
For normal work of a heater every fall wash out a radiator of a heater and clean a locking faucet. During a rain close a ventilation hatch cover on a front in order to avoid hit of water in the fan. Do not allow an opening contamination in a front guard for a water drain from a ventilation box. At the long parking in winter time, and also at bezgarazhny storage of the car close a ventilation hatch cover in order to avoid icing of snow in a box of ventilation and accumulation of dust in it.
At plum of liquid from the cooling system of the engine it is also necessary to merge liquid from system of heating through the faucet located on the inlet pipeline of a radiator of a heater of a cabin. Access to a faucet in front from below car.
Repair
 Removal of a body and cabin
You make removal of a body or cabin for repair or replacement in the following order:
1. Merge water from the engine cooling system.
2. Disconnect an inlet pipe of a heater of a body from a faucet.
3. Remove an exhaust pipe of a heater of a body from the union of the water pump.
4. Disconnect an exhaust pipe of a heater of a cabin from a tee.
5. Disconnect a hydrotube of the main brake cylinder from the central connector (on a frame).
6. Remove a sealant of the lever of the parking brake system.
7. Disconnect a collar of fastening of a steering column on a body.
8. Remove a steering wheel.
9. Remove a floor sealant at a steering column.
10. Disconnect drafts of the choice and switching of the transmission from an arm of intermediate levers (on a frame).
11. Turn off bolts of fastening of the top support of shaft of switching of the transfer case and remove a spring.
12. Disconnect a hydrohose from the working cylinder of coupling.
13. Disconnect a cable of the drive of blinds.
14. Disconnect cables of manual control of throttle and air gates.
15. Disconnect draft of the drive of a butterfly valve from the intermediate lever of the drive of a butterfly valve. Disconnect drafts of manual control of air and throttle gates.
16. Disconnect the hose which is between the crane of switching of the fuel tanks and the filter settler.
17. Disconnect the hose which is between the filter settler and the fuel pump.
18. Disconnect a wire of "weight" from a body.
19. Disconnect the wire going from the rechargeable battery at a starter.
20. Remove the switch of indexes of turn from a steering column.
21. Disconnect a flexible shaft of a speedometer in places of its fastening on a body and from a speedometer.
22. Disconnect the bunches of electrical wires leaving a body or a cabin from the chassis.
23. Disconnect the wire going from the sensor of the index of level of fuel to the connecting panel on a cowl sidewall.
24. Disconnect the bunch of electrical wires going on a frame from the connecting panel.
25. Turn off bolts of fastening of a body or a cabin to a frame.
26. Remove caps in flooring.
27. Remove by means of the lifting mechanism a body or a cabin from the chassis.
You make installation of a body or cabin on the chassis upside-down.
 Replacement of doors
Doors are delivered in spare parts grounded, without coloring in two options: doors assembled with fittings and glasses (back doors are delivered without glasses).
You make replacement of a door in the following order:
1. Remove from the door which is subject to replacement, all details suitable for further use (glasses, fittings and so forth).
2. Disconnect electrical wires on a back door.

Fig. 8.24. Forward door: 1 – door; 2 – a holder with a sealant; 3 – a frame with rotary glass; 4 – a sealant of rotary glass on a rack; 5 – forward rack of lowering glass; 6 – screw; 7 – fillet; 8 – lowering glass; 9 – fillet; 10 – laying; 11 – holder of lowering glass; 12 – back rack; 13 – buffer of an emphasis of lowering glass; 14 – holder's bracket; 15 – screw; 16 – emphasis; 17 – the directing thorn; 18, 20, 21, 22 – screws; 19 – arm lower forward rack; 23 – the door lock with the drive; 24 – washer; 25 – external handle of a door; 26 – hatch cover; 27 – the lower loop of a door on a body; 28 – limiter of opening of a door; 29 – the top loop of a door on a body; 30 – internal handle of a door; 31 – screw; 32 – nut; 33 – special washer; 34 – spring; 35 – washers


3. Remove the limiter 28 (fig. 8.24) of a door.
4. Unscrew screws of fastening of loops of a door on a body.
5. Remove a door.
6. Establish previously painted new door in an aperture and screw screws of loops, without tightening them.
7. Adjust the provision of a door on gaps in an aperture (see the section "Maintenance") and fix it.
8. Connect electrical wires on a back door.
 Removal and installation of a window regulator
You make removal and installation of a window regulator in the following order:
1. Unscrew screws of fastening of a forward rack 5 (see fig. 8.24) lowering glass.
2. Discover rotary glass and lower a rack.
3. Take out lowering glass 8, lifting it.
4. Remove an old window regulator with an arm.
5. Establish a new window regulator and an arm of tension rollers, without tightening bolts of fastening of an arm.

Fig. 8.25. Mechanism of a pe-remeshcheniye of glass of a forward door: 1 – window regulator handle; 2 – bracket; 3 – facing socket; 4 – a window regulator in collecting; 5 – roller; 6 – roller axis; 7 – cable;
8 – an arm of tension rollers in collecting


6. Pull a cable of 7 (fig. 8.25) movement of an arm of 8 tension rollers down and tighten nuts.
7. Install the facing socket 3 handles, insert a bracket 2 into a nest on the handle and install the handle on a window regulator core.
8. Rotation of the handle of a window regulator rewind a cable on a drum in the situation corresponding to the extreme lower provision of lowering glass. Then, having made three turns in the opposite direction, establish an arm of a holder of lowering glass in the middle of the hatch and fix lowering glass on a cable.

Removal of the lock of a forward door of cars of family UAZ-3741
You make removal of the lock of a forward door in the following order:
1. Uncover 26 (see fig. 8.24) the hatch as it is stated above.
2. Unscrew screws of fastening of the external handle 25 and remove it together with the case.
3. Unscrew the screw of fastening of the internal handle and remove it together with the facing socket.
4. Unscrew screws of fastening of the drive of the lock.
5. Unscrew screws of fastening of the lock and drown the acting part of a core of the drive.
6. Remove the lock 23 together with draft and the drive via the hatch.
You make installation upside-down.

Removal of the lock of a door of cars of family UAZ-31512
You make removal of the lock of a door in the following order:
1. Unscrew the screw of fastening of the handle of internal blocking and remove the handle, the socket and laying of the handle from an axis.
2. Unscrew two screws of fastening of the internal handle of opening of a door.
3. Unscrew two screws of fastening of the amplifier of the lock to the internal panel of a door and two screws of fastening of the amplifier to a door end face. Keep in mind that the lower screws have a usual nut.
4. Remove the lock with the amplifier and the drive.
5. Disassemble the drive and unscrew screws of fastening of the lock to the amplifier.
You make installation of the lock upside-down (adjustment of the drive of the lock see below).

Completion of doors and installation of laid on locks
On earlier released cars of family UAZ-31512 instead of locks of model UAZ-469 the laid on locked locks with handles of safe type can be put. Sets of such locks (see tab. 8.1) are implemented by the enterprise.
The following order of installation of locks is recommended:
1. Remove from a door the lock, external and internal handles, from a body rack – a latch.

Fig. 8.26. Internal panel of the left door


Fig. 8.27. External panel of the left door


2. Mark and cut out a figured opening on the internal panel of a door (fig. 8.26), mark and drill two openings of "B" and "In" 7 mm (fig. 8.26, a look And). Cut down the amplifier "A" (fig. 8.27). For convenience of work we recommend to remove a door.

Fig. 8.28. Devices for performance of substamping under installation of a nut clinch M6


3. Execute substampings and chisel openings "In" and "" as shown in rice 8.26, I. For performance of substamping use one of the devices represented in fig. 8.28. It is more preferable to use adaptation 8.28, and, at use of adaptation 3196 perhaps insignificant damage of the painted surfaces.
4. Establish in openings "In" both "T" of a nut 29 and a rasklepayta (fig. 8.26, I).

Fig. 8.29. Internal panel of the left door


5. Mark, cut out and drill one rectangular opening, two oval openings and one opening of 20 mm (fig. 8.29) on the internal panel of a door.
6. Razzenkuyte an opening on the external panel of a door from 22 mm to 25 mm (fig. 8.27, section A-and).
7. Mark and drill two openings of 8 mm on the external panel of a door (fig. 8.27).

Fig. 8.30. General view of the lock and drive (name of poses. see in tab. 8.1)


8. Establish antinoise plates 7 on the left draft of the 5th internal handle (fig. 8.30).
9. Install the left draft of the 5th internal handle with plates 7 on the lever of the internal drive of the left lock 1, fix the end of a plate 7 on draft 5.
10. Install the internal handle 16 on the second end of draft 5, fix the end of a plate 7 on draft 5.
11. Put the lock with the drive on the internal panel of a door, having combined openings in the amplifier of the lock with openings on the internal panel of a door. Fix the amplifier with the lock two screws 19, washers 20, a nut 15 and a washer 28 (fig. 8.30, sections of B-B and E-E), two screws 21, washers 22, a nut 15 (fig. 8.30, the section of D-D and Zh-Zh). Tighten screws of fastening of the lock to the amplifier.
12. Install the internal handle 16 with laying 17 on the internal panel of a door, having combined handle arm openings with openings in the internal panel of a door. Fix the internal handle by two screws 23 with washers 24 and 25.
13. Install the forward left external handle of a door 11 with the locking mechanism on the external panel of a door, through openings Zh 20 and through an opening in the amplifier of the lock fix the handle in the internal panel of a door by screws 27 with washers 22 and 28.
14. Establish laying 10, the socket 9 and the handle of internal blocking 8 on an axis of the handle of internal blocking of the lock, fix by the screw 26.
15. Check operation of the lock external and internal handles, and also blocking of the lock by means of the internal handle of blocking. If necessary adjust operation of the drive of the lock the shift of the internal handle along oval openings in the internal panel of a door. The lock has to work in the intermediate and completely closed provisions without jammings.
16. Establish the left latch 3 on the available openings in a body rack. Fix by screws 19 with washers 20.
17. Check collaboration of the lock and a latch. For normal operation of the lock it is recommended to sustain the size 3-0,5 (fig. 8.30, G-g coal mine) installation, if necessary, under a latch 3 plates 18 or adjustment of a door in loops.
The order of installation of locks, handles and latches of the right doors is similar.

Removal and installation of a screen wiper of cars of family UAZ-3741 *
You make removal of a screen wiper in the following order:
1. Remove from the switch the handle 11 (see fig. 8.20), turn off a nut and give the switch in the dashboard.
2. Disconnect the electrical wire going from the electric motor 13 to the index of pressure of oil.

* You make removal and installation of a screen wiper of cars of the family UAZ-31512 located on a windshield frame similarly

3. Turn off bolts 6 and remove levers 2 and 3 together with brushes.
4. Turn off a nut 7, remove washers 6 and laying 9.
5. Turn off nuts of fastening of a reducer assembled and the electric motor to a body.
6. Move in a body of an axis of levers of brushes, take out a screen wiper, moving it under the dashboard to the right.
You make installation of a screen wiper upside-down.

Removal and installation of a screen wiper of cars of family UAZ-31512
You make removal of a screen wiper in the following order:
1. Disconnect a food wire (shtekerny connection).

Fig. 8.31. Screen wiper of cars of family UAZ-31512: 1 – a motor-reducer with an arm; 2 – bolt of fastening of an arm of a motor-reducer; 3, 15 – a spring washer; 4, 16 – a washer; 5 – arm of fastening of a screen wiper; 6,13 – drafts; 7 – laying; 8 – expansion plug; 9 – washers;
10 – brushes; 11 – levers of brushes; 12 – protective cap;
14, 18 – a nut; 17 – cap; 19 – union; 20 – motor-reducer arm emphasis


2. Lift protective caps of 12 levers of brushes (fig. 8.31), turn off nuts 14, remove washers 15 and 16.
3. Remove levers of brushes 11 from axes of unions 19.
4. Remove caps 17 and turn off nuts of the 18th fastening of unions.
5. Remove washers 9, expansion plugs 8 and laying 7.
7. Move unions 19 in a body.
8. Turn off three bolts 2 fastenings of an arm of a motor-reducer and take out the screen wiper drive.
You make installation of a screen wiper upside-down.

Removal and installation of glass of a wind window
You make removal of glass of a wind window in the following order:
1. Turn off bolts 6 (see fig. 8.20) and remove levers 2 and 3 together with brushes.

Fig. 8.32. Wind glass: 1 – sealant of wind glass; 2 – wind glass; 3 – expansion insert of a sealant of glass


2. Take out the expansion insert of 3 (fig. 8.32) established from the inside of glass from a sealant of glass of a wind window.
3. Take out glass 2 together with a sealant 1, gradually giving it outside hand pressure and easy blows of the rubber hammer to the upper edge flew down from the inside.
4. Remove a sealant 1 from glass 2. You make installation of a new windshield in the following order:
1. Having missed the mark a sealant nest into which glass is inserted, with rubber glue or mastic, put on a sealant glass so that the flute for an expansion insert was turned inside, and the joint was located in the middle above.
2. Press outside glass together with a sealant to an aperture otbortovka. As glass is not always freely included into a window aperture, use levers with rubber rollers by means of which carefully press glass to a nest. After that fill with a wooden shovel from the inside a sealant edge for an aperture otbortovka.

Fig. 8.33. A mandrel for installation of an expansion insert: 1 – expansion insert;
2 – sealant; 3 – a mandrel for installation of an expansion insert


3. Insert by means of a mandrel of 3 (fig. 8.33) an expansion insert 1 into a flute of a sealant 2 on all length.
4. Install into place levers with screen wiper brushes.
5. Purify glass of glue or mastic. You make installation of a windshield together. While one presses glass into an aperture outside, another by means of a mandrel inserts expansion inserts into a sealant flute.

Removal and installation of lowering and rotary glasses of a forward door
You make removal of lowering and rotary glasses in the following order:
1. Unscrew screws of fastening of a cover of the hatch and uncover.
2. Lower glass in the lower situation and turn out screws 15 (see fig. 8.24) fastenings of a bracket of the 14th holder to a cable.
3. Unscrew screws 6 and 18 of fastening of a forward rack of lowering glass.
4. Lower and incline a forward rack 5 towards rotary glass, previously having discovered it.
5. Take out lowering glass.
6. Incline a rack 5 to the opposite side.
7. Unscrew screws of 31 fastenings of a holder of rotary glass on an inclined part of a door and screws on the lower end of a sealant.
8. Pull rotary glass in an aperture of a window and take out it.
9. Turn off a nut 32 brake mechanisms, remove a spring 34, washers 33 and 35.
10. Saw round a razvaltsovanny head of a rivet of the top axis of rotation of a frame of glass, beat out a rivet and take out a frame 3 together with glass.
11. Take out glass and laying from a frame.
You make installation of glass in a frame together with rubber laying. Cut the edges of laying supporting a frame. You make other operations on installation of rotary and lowering glasses upside-down. Establish a new top axis of rotation of a frame (a tubular rivet) and a razvaltsuyta at assembly.

Removal and installation of rotary and motionless glasses of windows of a sidewall and back door of the UA3-3962, UAZ-2206 and UAZ-3909 cars
You make removal of rotary glass together with a frame in the following order:
1. Remove a hand-rail on a back door.
2. Remove an upholstery in a zone of rotary glass.

Fig. 8.34. Body sidewall window: 1 – motionless glass;
2 – expansion insert of a sealant; 3 – sealant; 4 – laying; 5 – rack; 6 – rotary glass; 7 – laying; 8 – frame of rotary glass; 9 – sealant of rotary glass; 10 – the nail is special; 11 – forelock;
12 – washers; 13 – axis; 14 – washers are special; 15 – spring; 16 – nut; 17 – washers


3. Turn off a nut of 16 (fig. 8.34), remove a spring 15 and washers 14 and 17.
4. Rasshplintuyte the top axis of rotation of a frame of glass, take out axis 13 and washers 12.
5. Remove a frame 8 with glass.
6. Take out glass 6 and laying 7 of a frame. You make installation of rotary glass upside-down.
You make removal of motionless glass of windows of a sidewall and back door in the following order:
1. Take out from a glass sealant an expansion insert 2.
2. Pressing a hand the top part of glass from outside, opposite to the removed insert, take out glass from a sealant.
You make installation of motionless glass in the following order:
1. Lay a sealant 3 in a window aperture.
2. Establish from within a body glass 1 in the lower groove of a sealant. Gradually filling with a wooden shovel a sealant edge for the edge of glass, establish glass into place.
3. Insert an expansion insert into a sealant flute on all length.
You make removal and installation of glasses of windows of a door of a back, internal partition of a body of the car UAZ-3741, windshields of a sidewall of the car UAZ-2206, a back wall of a cabin of cars UAZ-3303, UAZ-33036, UAZ-39094 and back side glasses of cars UAZ-39094, UAZ-39095 similar to removal and installation of motionless glass of a window of a sidewall.

Repair of metal panels of bodies and cabins
On metal panels of bodies and cabins eliminate dents and deep scratches with editing.
Eliminate the dents which do not have excesses and extracts of metal by means of drifts and special wooden or rubber hammers.
Eliminate the dents which caused excesses and an extract of metal, and also deep scratches with a drift with the subsequent rikhtovka.

Fig. 8.35. A tool set for editing of a body: 1 – supports; 2 – leveling hammers; 3 – wooden kiyanka; 4 – a rasp for cleaning of roughnesses


Drift restore an initial form of a detail, and a rikhtovka finally level a surface. The special hammers and supports enclosed from the inside of the panel are included in the tool package for editing of a body (fig. 8.35). The working surface of the tool for a drift and a rikhtovka has to be absolutely smooth. For editing and a rikhtovka of details of a body and plumage use a special set of devices and the tool.
Level small roughnesses which do not manage to be corrected a rikhtovka, zaplavly their olovyanisto-lead solders or powder plastic. At use of solder smooth out the repaired site to gloss and you obludit the soldering paste which is not demanding preliminary etching of a surface hydrochloric acid then apply POS-18 or POS-30 solder. Then smooth out also to a proshlifuyta a grinding skin the leveled site, having prepared it for the subsequent coloring.
At use of plastic previously process the leveled site an abrasive stone for receiving a rough surface, then warm up up to the temperature of 160 - 180 °C, without allowing the overheat causing emergence of flowers of a pobezhalost. By means of installation for a gas-flame dusting of plastic apply heat-resistant plastic before filling of all dent and receiving a plain surface on a heated surface. Making a dusting, periodically condense plastic, ironing a surface a steel skating rink. Smooth out the leveled surface after hardening of plastic also to a proshlifuyta.
Cracks and holes after elimination of roughnesses of a surface make, using at considerable damages of a patch. Apply gas welding to performance of welding works, establishing a torch with a tip No. 1 during the work with metal 0,5-1 mm thick and with a tip No. 2 for metal 1-3 mm thick.
At elimination of separate roughnesses on a surface of a body it is possible to apply the special mastics prepared on the basis of epoxy.
Restore worn-out and fragmentary openings for bolts of fastening of a body to a frame a navarka.
Ground a body after repair and paint. Outside cover a body floor with a layer of noise-attenuating mastic 1-3 mm thick.

Replacement of a cable of a window regulator

Fig. 8.36. Replacement of a cable of a window regulator: 1 – cable; 2 – drum; 3 – window regulator axis


For replacement of a cable 7 (see fig. 8.25) remove a window regulator 4. Having unsoldered the ends of a cable, remove it. Take a cable of the same diameter and to avoid its extract after assembly of a window regulator, previously subject it to a tension by effort of 150 kgfs. Then from this piece of a cable prepare a cable 1767 mm long, peel its ends and insert them into openings of the reel 2 (fig. 8.36), an opayayta the ends. Lay 3 rounds of a cable on a drum, and then spread out it on the route as it is specified fig. 8.23. Install into place glass movement mechanisms.